Most Common Small Business Packaging Mistakes

Most Common Small Business Packaging Mistakes

The top mistakes: using ECT-32 for everything, oversized boxes causing DIM-weight surcharges, insufficient void fill, hot-melt tape in freezing temps, and reusing damaged boxes. Most cost money without improving protection.

Quick facts

In-stock SKUs 18
Total options 18
Price from $4.55
Price to $9.53
Average price $8.04
Materials kraft, corrugated, poly, clear, white
Strengths ECT-32
Mil thicknesses 2.0
Pack quantities 25, 1000

In-stock options

Also stocked

Frequently asked

Which packaging mistake costs the most money?

Oversized boxes — DIM weight surcharges compound across every shipment. Even a 1-inch oversize adds up to significant annual cost at scale.

What's the best first audit to run?

Audit your top 10 most-shipped SKUs. If any ship in a box more than 2 inches oversized, fix that first — highest-volume / highest-impact.

How do I know if my ECT rating is wrong?

Track your damage rate by SKU. Damage rate over 2% signals packaging issues. If the same SKU fails repeatedly, upgrade corrugated or void fill.