Bubble Mailer Size Guide

Bubble mailers

Standard bubble mailer sizes (#000 through #7) and what fits

Bubble mailers are sold by industry-standard size codes from #000 (smallest) to #7 (largest). Pick the smallest size that fits the item with light room for cushioning - oversized mailers raise dimensional weight and shipping cost.

Use the chart below to map common ecommerce items to the correct bubble mailer size.

Bubble mailer size chart

SizeInside dimensionsCommon itemsShop
#0004 x 8 inJewelry, USB sticks, keys, small parts4x8 ->
#005 x 10 inCosmetics samples, small electronics, eyewear cases5x10 ->
#06 x 10 inPhone cases, small books, sunglasses, accessories6x10 ->
#17.25 x 12 inSoft toys, small apparel, paperback books7.25x12 ->
#28.5 x 12 inHardcover books, tablets in sleeves, small replacement parts8.5x12 ->
#38.5 x 14.5 inLarger books, document folders, small framed prints8.5x14 ->
#49.5 x 14.5 inFolded apparel, larger accessories, small auto parts9.5x14 ->
#510.5 x 16 inHoodies, larger apparel, small electronics with packaging10.5x16 ->
#612.5 x 19 inBulky apparel, multi-item kits, mid-size electronics12.5x19 ->
#714.25 x 20 inLarge apparel, soft housewares, oversized accessories14.25x20 ->

Bubble mailer FAQ

Should I size up just to be safe?
Usually no. Oversized mailers add dimensional weight, allow contents to shift, and waste cushioning. Pick the smallest size that fits the item plus minimal padding.

Kraft, white, or poly bubble mailers?
Kraft is the lowest-cost standard. White looks cleaner for branded ecommerce. Poly bubble mailers add water resistance and tear strength.

When should I use a small box instead?
Switch to a small box when the item is fragile, rigid, has corners that can puncture, or is high enough value to need full six-sided protection. The Mailer vs Box Selector can help.