Precision goods shippers protecting 1-gallon paint cans and similar hazardous liquids need reliable cushioning that meets DOT compliance standards. These 8.5" x 8.5" x 1.25" expanded polystyrene inserts deliver industry-standard sizing with proven shock absorption, ideal for high-volume hazmat shipping operations requiring consistent, cost-effective protection.
Best For
How to choose
Specs at a Glance
| Material | Expanded Polystyrene (EPS) |
| Density | 0.75 lbs/cubic foot (nominal) |
| Dimensions | 8.5" L x 8.5" W x 1.25" H |
| Color | White |
| Recyclable | Yes |
Common Use Cases
- 1-gallon paint can shipping and storage Hazardous liquid container protection Chemical and solvent packaging Industrial adhesive and coating transport Bulk hazmat compliance shipping
What You'll Receive
- Case of 100 foam inserts Industry-standard 1-gallon sizing
Shipping & Packaging
Frequently Asked Questions
These inserts are manufactured to support DOT 49 CFR 178.601B compliance. However, shippers remain responsible for verifying correct packaging selection and final closure per applicable regulations. Consult your hazmat compliance officer before use.
These inserts are optimized for 1-gallon paint cans, chemical containers, solvents, adhesives, and similar cylindrical hazmat containers. Verify your container dimensions against the insert specifications before ordering.
At 0.75 lbs/cubic foot nominal density, these lightweight inserts minimize dimensional weight charges while providing shock absorption for fragile hazmat goods.
This product is sold as a case of 100 units. Bulk purchasing provides significant per-unit savings ideal for precision goods shippers managing high-volume hazmat operations.
Technical Specifications
| Density | 0.75 lbs/cubic foot (nominal) |
| Recyclable | Yes |
| Color | White |
| Strength / Material | Expanded Polystyrene |
| Dimensions (Internal) | 8 1/2" × 8 1/2" × 1 1/4" (L × W × H) |
Shipping Information
Outer Carton Dimensions
8 1/2" × 8 1/2" × 1 1/4" (L × W × H)
Unit of Measure
CASE
Qty Per Shipping Unit
100 PER CASE
LTL Freight Class
Class 300
Delivery Method
Shown at checkout
Processing and delivery timelines vary by product, warehouse, order size, and destination. Freight-sensitive or oversized items may require LTL delivery or a custom quote before shipment.
Checkout shows available shipping options for the selected SKU and quantity. Use the shipping and refund policy links for current policy details before ordering.
For larger, recurring, freight-sensitive, or mixed-SKU orders, send the SKU or product link, quantity, delivery ZIP code, receiving notes, and timing to support@packrift.com.
ORDER SUPPORT
Product Support
Specs, case quantities, and availability are listed on each product page. For bulk, mixed-SKU, or LTL freight orders, email support@packrift.com with the SKU, quantity, and delivery ZIP.
Use product support for fit, larger or recurring order, return, or order-issue questions. When price and Add to Cart are shown, checkout remains the direct ordering path.
Need a sample, fit check, or substitution review? Contact product support with the SKU, selected option, order quantity, and use case. Support will confirm the available path for that item.
Contact product supportBuyer guides
Buying notes and spec resources stay here instead of taking space above the cart.
Use this product as the source
1 Gallon Paint Can Foam Insert 8.5" x 8.5" x 1.25" EPS - Case of 100
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